Vindhyachal Thermal Power Station

The Vindhyachal Thermal Power Station in the Singrauli district of Madhya Pradesh, with an installed capacity of 4,760MW, is currently the biggest thermal power plant in India. It is a coal-based power plant owned and operated by NTPC.

Construction of the plant, which comprised 12 generating units (six 210MW units and six 500MW units), had begun in 1982. The first unit was commissioned in 1987 while the sixth 500MW was commissioned in April 2013. An additional 500MW unit was commissioned in August 2015, increasing the plant’s gross capacity from 4,260MW to 4,760MW.

The plant uses coal from the NCL-operated Nigahi mine and water from the discharge canal of Singrauli Super Thermal Power Station. The turbine manufacturers for the Vindhyachal Thermal Power Station include Russian companies LMZ, Electrosila and the Indian BHEL. The 500MW units were supplied by BHEL.

plant make-up

Construction on the Vindhyachal pithead coal-fired power station was started in 1982. The stage one development comprised the commissioning of six 210MW units between 1987 and 1991. The boilers and turbine generators for all the six units under stage one were supplied by the Russian companies LMZ and Electrosila.

The stages two, three, and four involved the commissioning of two 500MW coal-fired units each, while a single 500MW unit was added in the stage five development.

The units under stage two were commissioned between 1999 and 2000, followed by the commissioning of the units under stage three between 2006 and 2007.

The fifth and sixth 500MW units of the power station were commissioned under stage four, between 2012 and 2013, while the seventh and the last 500MW unit was commissioned under the stage five development in August 2015.

The boilers and steam turbine generators for all seven 500MW units of the plant were provided by Bharat Heavy Electricals (BHEL).

All units of the Vindhyachal STPS have been equipped with flue gas desulphurisation (FGD) systems to control atmospheric pollution.

The last 500MW unit of the plant was installed with a limestone-based wet flue gas desulphurisation (WFGD) unit in 2018.

 

The Vindhyachal super thermal power station (STPS) is a 4,760MW coal-fired power station located in the Singrauli district, Madhya Pradesh, India.

Owned and operated by state-run National Thermal Power Corporation (NTPC), the Vindhyachal STPS is currently the biggest thermal power plant in India. It was developed in five stages and comprises 13 generating units.

The plant commenced operations with the commissioning of its first unit in 1987, while the last unit was commissioned in 2015.

The Vindhyachal STPS supplies power to the states of Madhya Pradesh, Gujarat, Maharashtra, Chhattisgarh, Goa, Daman and Diu, as well as Dadra and Nagar Haveli.

PROJECT GALLERY

Vindhyachal thermal power station location and site details

The Vindhyachal super thermal power station is situated in Vindhyanagar, adjacent to NTPC’s existing Singrauli STPS, on the north-western bank of the Rihand Reservoir.

The power station site is located approximately 50km away from Renukoot and 220km away from Varanasi.

Vindhyachal STPS development stages and plant make-up

Construction on the Vindhyachal pithead coal-fired power station was started in 1982. The stage one development comprised the commissioning of six 210MW units between 1987 and 1991. The boilers and turbine generators for all the six units under stage one were supplied by the Russian companies LMZ and Electrosila.

The stages two, three, and four involved the commissioning of two 500MW coal-fired units each, while a single 500MW unit was added in the stage five development.

The units under stage two were commissioned between 1999 and 2000, followed by the commissioning of the units under stage three between 2006 and 2007.

The fifth and sixth 500MW units of the power station were commissioned under stage four, between 2012 and 2013, while the seventh and the last 500MW unit was commissioned under the stage five development in August 2015.

The boilers and steam turbine generators for all seven 500MW units of the plant were provided by Bharat Heavy Electricals (BHEL).

All units of the Vindhyachal STPS have been equipped with flue gas desulphurisation (FGD) systems to control atmospheric pollution.

The last 500MW unit of the plant was installed with a limestone-based wet flue gas desulphurisation (WFGD) unit in 2018.

Land


The area of land measuring about 1000 hectares consisting of waste land with shrubs mixed with agricultural land (single crop) is available for the power plant. The terrain is undulating and the elevation ranges from 300 metre to 310 metre above mean sea level. This land is not considered sufficient for 2000 MW capacity. At least 1300 acres of land will be required for this purpose. In addition to this, about 375 hectare of land for ash pond and about 150 hectares of land for township is also available. 
water
 Water source for the site is Gobind Vallabh Pant Sagar (Reservoir) and the proposed off-take point for water is 1.5 Kms away. MPSEB has approached Water Resources Department, Government of Madhya Pradesh for confirming availability of about 87 million cubic metres per annum of water for the project. (b) Concurrence of CWC shall be obtained as the water is proposed to be drawn from an inter state river basin.  

 Coal Source and Transportation 

Coal source is about 22 Kms from the site i.e. Bundela, Mahrauli, Mohar, Nigahi and Ruhalla blocks of Singrauli Coal Fields. Merry Go Round (MGR) of Rihand Super Thermal Power Station passes from near this site. MPSEB expressed the view to approach NTPC for sharing their MGR system for transportation of 10 million tonnes per annum of coal by augmenting the same or else separate MGR tracks would be required for the proposed power plant. As per MPSEB documents handed over during site visit, Gorbi ‘B’ block mine is proposed to be linked with the project. M/s NCL has indicated 5 mtpa coal from Gorbi ‘B’ for 1000 MW in the first phase which will be around 35 kms from the project site near Sasan. However, Mohar coal block is very suitable and nearer to the site. But as per NCL, 10 mtpa coal from Mohar coal block has already been allocated to M/s ISN International – an IPP company hence linkage to the proposed project may not be possible. MPSEB has requested NCL to explore the possibility of coal from Mohar Block as it is technically and economically viable due to shorter distance.  

 

Ash Disposal Area 

MPSEB suggested a plot of land measuring about 375 hectares at a distance of 2.5 Kms from the power plant site. Site Selection Committee observed that the proposed ash dump area is about 20 meters to 25 meters higher than the proposed power plant site. Further, the area has undulating terrain with a large rain water drain (natural) passing through the area.

 

Resettlement & Rehabilitation 

As part of the proposed land is private land and has cultivation on it, resettlement & rehabilitation will be required for this site. However, for detailed assessment of R&R, further, study is required during feasibility studies. 

 

Power Evacuation 

400 kV transmission system of Power Grid Corporation/Madhya Pradesh Transco will need to be provided for power evacuation from the power plant. 

 

Environmental Aspect 

There is no eco-sensitive spot like Natural Park, Wild Life Century, Bio-Sphere Reservation, Historical or Cultural Site in the vicinity of the proposed site. However, Madhya Pradesh Pollution Control Board official accompanying the Site Selection Committee observed/suggested that the impact of additional air pollution due to the proposed plant will have to be studied keeping in view that there are five super thermal power stations in the surrounding area. The detailed air quality modeling is required to be done to assess the carrying capacity of the region during further feasibility studies. The Pollution Control Board official also expressed his reservations about suitability of ash disposal area because of large natural drain flowing through it and its elevation being about 20 meters higher than the proposed site. 

 

NOC from Airports Authority of India shall be obtained as there is a proposed air strip site about 9.5 km away

 

Site Features

The details of site features are enclosed at Annexure-II. 

Observations & Action Plan

The Committee Members discussed the various issues pertaining to the above site with the officials of MPSEB. It was observed that alternative site for ash disposal area has to be identified. The Madhya Pradesh Pollution Control Board’s clearance considering the quality of air in the region needs to be obtained. The Committee suggested to MPSEB that the proposed site can be considered for installation of 2x500 MW units instead of 4x500 MW units in view of the fact that suitable ash disposal land is presently not available for 2000 MW capacity and the land identified for the power plant is also not adequate for 2000 MW. However, in case additional land of about 300 acres for power plant and alternate ash disposal area is available, the site can be considered for installation of 2000 MW capacity power plant. MPSEB was requested to take action regarding the following issues: - 

 

  • To identify and locate alternate land for ash disposal area
  • MPSEB to take up with Madhya Pradesh Pollution Control Board for obtaining their permission for installation of the power plant. 
  • To identify the potential users of ash. 
  • MPSEB to tie-up coal linkage and mode of transportation i.e. by sharing existing MGR with NTPC or to lay separate MGR system.
  • CWC clearance to be obtained as water is proposed to be drawn from inter state river basin. 
  • NOC from Airports Authority of India to be obtained.  
NTPC Vindhyachal 
UnitInstalled Capacity (MW)Date of Commissioning
1210October 1987
2210July 1988
3210February 1989
4210December 1989
5210March 1990
6210February 1991
7500March 1999
8500February 2000
9500July 2006
10500March 2007
11500June 2012
12500
13500
Total4760 MW